Showing posts with label controller. Show all posts
Showing posts with label controller. Show all posts

Thursday, November 13, 2014

TDA7275A bassed DC motor speed controller project with explanation

 tda7275a bassed dc motor speed controller project with explanation

Using the TDA7275A linear integrated circuit designed in a minidip plastic package can be designed a very simple speed regulator electronic project that can be used for speed regulation of small DC motors .

TDA7275A DC speed controller project is intended for use as speed regulator for DC motors of record players, tape and cassette recorders.
This DC motor speed controller circuit project can provide a maximum output current of 1.5 amperes .

Supply voltage range that is accepted for this DC motor speed regulator project is between 8 and 18 volts . V2 is typically 1.5 volt for Motor ”Run” (Acc. Following data or open) and 1 volt for Motor ”Stop” (Acc. Following data or grounded) .

Read More..

Saturday, November 8, 2014

Fan Controller Using Just Two Component

The Maxim MAX 6665 (www.maxim-ic.com) provides a complete temperature-dependent fan controller. It can switch fans operating at voltages of up to 24 V and currents of up to 250 mA. The IC is available from the manufacturer in versions with preset threshold temperatures between +40 °C (MAX6665 ASA40) and +70 °C (MAX6665 ASA 70). The device’s hysteresis can be set by the user via the HYST input, which can be connected to +3.3 V, connected to ground, or left open. The following table shows the hysteresis values available:
HYST = Hysteresis
open = 1 °C
ground = 4 °C
+3.3V = 8 °C


Fan Controller Circuit Diagram

The other pins of the SO8 package are the FORCEON input and the status outputs WARN, OT and FANON. The test input FORCEON allows the fan to be run even below the threshold temperature. The open-drain output WARN goes low when the temperature rises more than 15 °C above the threshold temperature, while the open-drain output OT indicates when the temperature is more than 30 °C above the threshold. The push-pull output FANON can be used to indicate to a connected microcontroller that the fan is turned on.
Read More..

Monday, October 27, 2014

Audio Level Controller

The following schematic illustrates the clean Audio Level Controller Circuit Diagram designed and produced by SHURE microphones and electronics components. All the capacitors trendy MFD except given away otherwise and working voltages above 100 except given away. All resistors 10% tolerance. The selected resistor is chosen to adjust time someplace regulating battle starts to corresponds to distance selector switch settings.
Audio Level Controller Circuit Diagram 

Read More..

Tuesday, September 2, 2014

Paraphase Tone Controller

As opposed to the widespread Baxandall schema (dating back to 1952!) a ‘paraphrase’ tone control supplies a straight frequency response as long as the bass and treble controls are in the same position. This unique property makes the ‘paraphase’ configuration of interest if only treble or bass needs to be adjusted - it is not possible to adjust both at the same time! Essentially, it’s the difference in setting of the tone controls that determines the slope of the frequency response, and the degree of bass/treble correction. The schema is simplicity itself, based on two networks C1-C2-C3/R9-R10-R11 and C5-C6-C7/R12-R13-R14.
Picture of the project:
paraphase-tone-control-schemaw
Paraphase Tone Controller Circuit
The first is for the high frequencies (treble) response, the second, for the low frequencies (bass). The roll-off points have been selected, in combination with C4 and C8, for the sum of the two output signals to re-appear with a ‘straight’ frequency response again at the output. Roughly equal output levels from the networks are ensured by R6 = 7.15 k and R8 = 6.80 k. However, the operating principle requires the input signals to the two networks to be in anti-phase. For best operation the networks are driven by two buffers providing some extra gain.
Circuit diagram:
   paraphase-tone-control-schema-diagramw
Paraphase Tone Controller Circuit Diagram
The gain of IC1.D is slightly higher than that of IC1.C to ensure the overall response curve remains as flat as possible at equal settings of the tone controls. Because each network introduces a loss of about 1.72 (times), IC1.D and IC1.C first amplify the signal. The gain is set at about 8 (times) allowing input signal levels up to 1 V to pass the schema at maximum gain and distortion-free. The gain also compensates the attenuation if you prefer to keep the tone controls at the mid positions for a straight response.
Parts and PCB layout:
pcb-of-paraphase-tone-control-schema-diagramw
Parts and PCB Layout
To audio fans, the schema is rewarding to experiment with, especially in respect of the crossover point of the two networks. R3 and R4 determine the control range, which may be increased (within limits) by using lower resistor values here. The values shown ensure a tone control range of about 20 dB. IC1.B buffers the summed signal across R15. C9 removes any DC-offset voltage and R16 protects the output buffer from the effects of too high capacitive loads. R17, finally, keeps the output at 0 V. The choice of the quad opamp is relatively uncritical. Here the unassuming TL074 is used but you may even apply rail to rail opamps as long as they are stable at unity gain. Also, watch the supply voltage range. A simple schema board was designed for the project. Linear-law potentiometers may be fitted directly onto the board. Two boards are required for a stereo application. The relevant connections on the boards are then wired to a stereo control potentiometer.
Specification:
  • Current consumption (no signal) 8 mA
  • Max. input signal 1 Veff (at max. gain)
  • Gain at 20 Hz +13.1 dB max. –6.9 dB min.
  • at 20 kHz +12.2 dB max. –7.6 dB min
  • Gain (controls at mid position) 2.38 x
  • Distortion (1 Veff, 1 kHz) 0.002% (B = 22kHz) 0.005% (B = 80 kHz)
COMPONENTS LIST
Resistors
R1-R4 = 10k
R5,R7 = 1k
R6 = 7k15
R8 = 6k80
R9,R10,R11 = 8k2
R12,R13,R14 = 2k2
R15 = 1M
R16 = 100R
R17 = 100k
P1,P2 = 100k preset or chassis-
mount control potentiometer, linear law
Capacitors
C1,C2,C3 = 47nF MKT, lead pitch 5mm
C4 = 68nF MKT, lead pitch 5mm
C5,C6,C7 = 10nF MKT, lead pitch 5mm
C8,C10,C11 = 100nF MKT, lead pitch 5mm
C9 = 2µF2 MKT, lead pitch 5mm or 7.5mm
Semiconductors
IC1 = TL074
Miscellaneous
K1,K2 = line socket, PCB mount, e.g.
T-709G (Monacor/Monarch)
Author: Ton Giesberts - Copyright: Elektor Electronics
Read More..

Thursday, August 21, 2014

DC Motor Speed Controller Wiring diagram Schematic

This schema takes advantage of the voltage drop across bridge rectifier diodes to produce a 5-position variable voltage supply to a DC fan or other small DC motor. It is not as efficient as a switch-mode schema but it has the virtues of simplicity and no switching hash. The four full-wave bridges are connected so that each has two pairs of series diodes in parallel, giving a voltage drop of about 1.4V, depending on the load current.

DC Motor Speed Controller Circuit diagram:
dc-motor-speed-controller-schema
DC Motor Speed Controller Circuit Diagram

The rotary switch should have "make before break" contacts which should be rated to take currents up to about an amp or so. For higher currents, higher rated bridge rectifiers and a suitably rugged rotary switch (or solenoids) will be required. If you want smaller voltage steps, you could use the commoned AC inputs on the bridge rectifiers to give intermediate steps on the speed switch.
Source by : Streampowers
Read More..

Wednesday, August 20, 2014

Stepper Motor Controller

Stepper Motor Controller Circuit diagram. Stepper motors are available in several versions and sizes with a variety of operating voltages. The advantage of this general-purpose controller is that is can be used with a wide range of operating voltages, from approximately 5 V to 18 V. It can drive the motor with a peak voltage equal to half the supply voltage, so it can easily handle stepper motors designed for voltages between 2.5 V and 9 V. The schema can also supply motor currents up to 3.5 A, which means it can be used to drive relatively large motors. The schema is also short-schema proof and has built-in over temperature protection. Two signals are required for driving a stepper motor. In logical terms, they constitute a Grey code, which means they are two square-wave signals with the same frequency but a constant phase difference of 90 degrees. IC1 generates a square-wave signal with a frequency that can be set using potentiometer P1. 

This frequency determines the rpm of the stepper motor. The Grey code is generated by a decimal counter in the form of a 4017. Outputs Q0–Q9 of the counter go high in succession in response to the rising edges of the clock signal. The Grey code can be generated from the outputs by using two OR gates, which are formed here using two diodes and a resistor for each gate, to produce the I and Q signals. Here ‘I’ stands for ‘in-phase’ and ‘Q’ for ‘quadrature’, which means it has a 90-degree phase offset from the I signal. It is common practice to drive the windings of a stepper motor using a pair of push-pull diagram for each winding, which is called an ‘H bridge’. 

That makes it possible to reverse the direction of the current through each winding, which is necessary for proper operation of a bipolar motor (one whose windings do not have centre taps). Of course, it can also be used to properly drive a unipolar motor (with centre-tapped windings). Instead of using a push-pull schema of this sort, here we decided to use audio amplifier ICs (type TDA2030), even though that may sound a bit strange. In functional terms, the TDA2030 is actually a sort of power opamp. It has a difference amplifier at the input and a push-pull driver stage at the output.

Stepper Motor Controller Circuit diagram:

Stepper Motor Controller Circuit Diagram

IC3, IC4 and IC5 are all of this type (which is economically priced). Here IC3 and IC4 are wired as comparators. Their non-inverting inputs are driven by the previously mentioned I and Q signals, with the inverting inputs set to a potential equal to half the supply voltage. That potential is supplied by the third TDA2030. The outputs of IC3 and IC4 thus track their non-inverting inputs, and each of them drives one motor winding. The other ends of the windings are in turn connected to half the supply voltage, provided by IC5. As one end of each winding is connected to a square-wave signal that alternates between 0 V and a potential close to the supply voltage, while the other end is at half the supply voltage, a voltage equal to half the supply voltage is always applied to each winding, but it alternates in polarity according to the states of the I and Q signals.

That’s exactly what we want for driving a bipolar stepper motor. The rpm can be varied using potentiometer P1, but the actual speed is different for each type of motor because it depends on the number of steps per revolution. The motor used in the prototype advanced by approximately 9° per step, and its speed could be adjusted over a range of approximately 2 to 10 seconds per revolution. In principle, any desired speed can be obtained by adjusting the value of C1, as long as the motor can handle it. The adjustment range of P1 can be increased by reducing the value of resistor R5. The adjustment range is 1:(1000 + R5)/R5, where R5 is given in k.If a stepper motor is switched off by removing the supply voltage from the schema, it’s possible for the motor to continue turning a certain amount due to its own inertia or the mechanical load on the motor (flywheel effect).

It’s also possible for the position of the motor to disagree with the states of the I and Q signals when power is first applied to the schema. As a result, the motor can sometimes ‘get confused’ when starting up, with the result that it takes a step in the wrong direction before starting to move in direction defined by the drive signals. These effects can be avoided by adding the optional switch S1 and a 1-k resistor, which can then be used to start and stop the motor. When S1 is closed, the clock signal stops but IC2 retains its output levels at that moment, so the continuous currents through the motor windings magnetically ‘lock’ the rotor in position. The TDA2030 has internal over temperature protection, so the output current will be reduced automatically if the IC becomes too hot. For that reason, it is recommended to fit IC3, IC4 and IC5 to a heat sink (possibly a shared heat sink) when a relatively high-power motor is used. The tab of the TO220 case is electrically bonded to the negative supply voltage pin, so the ICs can be attached to a shared heat sink without using insulating washers.
Read More..

Sunday, August 17, 2014

Water Pump Relay Controller Circuit Schematic

Water reservoir automatic level control, Simple schemary - 12V supply By means of a Relay, employed to drive a water pump, this schema provides automatic level control of a water reservoir or well. The shorter steel rod is the "water high" sensor, whereas the longer is the "water low" sensor. When the water level is below both sensors, IC1C output (pin #10) is low; if the water becomes in contact with the longer sensor the output remains low until the shorter sensor is reached. At this point IC1C output goes high, Q1 conducts, the Relay is energized and the pump starts operating.

Now, the water level begins to decrease and the shorter sensor will be no longer in contact with the water, but IC1C output will be hold high by the signal return to pin #5 of IC1B, so the pump will continue its operation. But when the water level falls below the longer sensor, IC1C output goes low and the pump will stop. SW1 is optional and was added to provide reverse operation. Switching SW1 in order to connect R3 to pin #11 of IC1D, the pump will operate when the reservoir is nearly empty and will stop when the reservoir is full. In this case, the pump will be used to fill the reservoir and not to empty it as in the default operating mode.

Water Pump Relay Controller Circuit diagram:

 Water Pump Relay Control Circuit Diagram

Parts:
R1 = 15K - 1/4W Resistors
R2 = 15K - 1/4W Resistors
R3 = 10K - 1/4W Resistor
R4 = 1K - 1/4W Resistor
D1 = LED - any type and color
D2 = 1N4148 - 75V 150mA Diode
Q1 = BC337 - 45V 800mA NPN Transistor
IC1 = 4001 Quad 2 Input NOR Gate CMos IC
SW = SPDT Toggle or Slide Switch (Optional)
RL1 = Relay with SPDT 2A @ 230V switch
Coil Voltage 12V - Coil resistance 200-300 Ohm
Two steel rods of appropriate length

Notes:
  • The two steel rods must be supported by a small insulated (wooden or plastic) board.
  • The schema can be used also with non-metal tanks, provided a third steel rod having about the same height of the tank will be added and connected to the diagram negative ground.

Read More..

Sunday, August 10, 2014

Temperature Detector For Fan Controller

The fan controller schema for the Titan 2000 and other AF heavy-duty power amplifiers, has an output that sets a voltage if the fan controller reaches the end of its range. Since the controller responds to temperature, this signal is seen by the amplifier protection schemary as an over temperature indication. The disadvantage of this output is that the maximum voltage for the fans is not constant, but depends on the load (number of fans, defective fans) and the mains voltage. This variation is caused by the fact that the supply voltage for the output stage is taken directly from the filtered transformer voltage.

Maximum Temprature Detector For Fan ControllerIf the fans should fail, for example, the maximum temperature limit would lie at a considerably higher level than the desired value. The accompanying schema, which compares the magnitude of the fan voltage to a fixed reference value, has been developed to allow the maximum temperature to be reliably detected. This schema is tailored for 12-V fans. The reference voltage is generated by the ‘micro power voltage reference’ D1 and the FET T1, which is wired as a current source. These components are powered directly from the applied fan voltage. The current source is set up to deliver approximately 50µA.

D1 can work with as little as 10µA. The supply voltage for the IC is decoupled by R10, C3 and C4, with D4 providing over voltage protection. A maximum supply voltage of 16 V is specified for the TLC271. This opamp works with a supply voltage as low as 3 V and can handle a common-mode voltage up to approximately 1.5 V less than the positive supply voltage. Accordingly, 1.2 V has been chosen for the reference voltage. The fan voltage is reduced to the level of the reference voltage by the voltage divider R2–R3–P1. The limits now lie at 11.2 V and 16.7V.

If you find these values too high, you can reduce R2 to 100 kΩ, which will shift the limits to 9.5 V and 14.2 V. The output of the voltage divider is well decoupled by C2. A relatively large time constant was selected here to prevent the schema from reacting too quickly, and to hold the output active for a bit longer after the comparator switches states. A small amount of hysteresis (around 1 mV) is added by R4 and R5, to prevent instability when the comparator switches. D2 ensures that the magnitude of the hysteresis is independent of the supply voltage. Two outputs have been provided to make the schema more versatile.

Output ‘R’ is intended to directly drive the LED of an optocoupler. In addition, transistor T2 is switched on by the output of the opamp via R7 and R8, so that a relay can be actuated or a protection schema triggered using the ‘T’ output. The high-efficiency LED D3 indicates that IC1 has switched. It can be used as a new ‘maximum’ temperature’ indicator when this schema is added to the fan controller. The schema draws only 0.25 mA when the LED is out, and the measured no-load current consumption (with a 12.5V supply voltage) is 2.7 mA when the LED is on.

Resistors:
  • R1 = 22kΩ
  • R2 = 120kΩ
  • R3 = 10kΩ
  • R4,R6 = 1kΩ
  • R5 = 1MΩ
  • R7,R8 = 47kΩ
  • R9 = 3kΩ9
  • R10 = 100Ω
  • P1 = 5kΩ preset
Capacitors:
  • C1,C3 = 100nF
  • C2 = 100µF 25V radial
  • C4 = 47µF 25V radial
Semiconductors:
  • D1 = LM385-1.2
  • D2 = BAT85
  • D3 = high-efficiency-LED
  • D4 = zener diode 16V/1W3
  • T1 = BF245A
  • T2 = BC547B
  • IC1 = TLC271CP
Miscellaneous:
  • K1 = 2-way PCB terminal block, raster 5mm
  • K2 = 3- way PCB terminal block, raster 5mm
Read More..